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QJZ-1000A倾转式自动浇注机

一.主要特点Features　　●非加热式扇形浇包容量大　　Non-heatingfan-shapedtypecontainerlargecapacipy.　　●PLC触摸屏伺服电机控制　　PLCtouchscreenandservomotorcontrol.　　●工人示教，自动模拟　　Artficialteaching,automaticsimulation.　　●工艺参数存储及自动调整　　Processparameterscanbestoredandautomaticallyadjusted.　　●在线工艺修正补偿　　Onlineprocesstoamendcompensation.　　●可调节式随流孕育剂　　Adjustablesteadystreaminoculation.　　●铁水可间断性供应　　Allowintermittentsupplyofmoltenion.　　●适用于各种高效造型线特别适用于球铁件浇注　　Suitforefficientmouldinglines,especallyforductleironcastings.　　二.技术参数Technicalparameters　　三.工作原理 Workprinciple　　本机为非加热式扇形浇包，铁水经挡渣板挡渣后，经U形出水口无压力流出，在铁水表面张力作用下呈平稳的圆柱形流束注入型腔。可编程控制器和伺服系统控制扇形包的角速度和液面高度来控制铁水的流速。其特点为:不带气、冲刷少、收包断流快速干净、”飞溅少、铸件成品率高.所有技术参数都可以通过触摸屏输入和修改。各种工艺参数都可以通过学习(示教)进行设定,并且能把最佳浇注参数存入，再次生产同种产品时只需调出参数即可。该设备结构简单、占地面积小、可以为造型线加装，且故障率低，维修、保养方便，是理想的自动浇注设备。　　Thismachineusesnon-heatingfan-shapedcontainer.Aterpushingofftheslag.themoltenironflowsoutformU-shapedoutlet,then,itcaninjectintothemouldwithstablecurrent.Theflowvelocityisdecidedbytheangularvelocityandliquidleveloffan-shapedcontainer,whichiscontrolledbytheprogrammablecontrolunitandservosystem.Itscharacteriticincludesnoalr,lesserosion,fastandclearcontainerreturningandmoltenironcuttingoff,lessspatter,highrateoffinishedproductsandalltechnicalparameterscanbeinputandmodifiedbytouchscreen.Alltechnologicalparametersareavallabletosetupbystudy(demonstration),andthebestcastingparametercanbeconserved,whichcanbedirectlyutilizedinthelikeproduct.Thismachinehasconciseconstructionandsmallfootprint,whichiseasytoassembletotheexistingmoldingline.Italsohasalowfaultrateandtheconveniencetomaintenance,whichleadsittobeanidealautomaticcastingequipment.

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　　一.主要特点 Features

　　●非加热式扇形浇包容量大

　　Non-heating fan-shaped type container large capacipy.

　　●PLC触摸屏伺服电机控制

　　PLC touch screen and servo motor control.

　　●工人示教，自动模拟

　　Artficial teaching, automatic simulation.

　　●工艺参数存储及自动调整

　　Process parameters can be stored and automatically adjusted.

　　●在线工艺修正补偿

　　Online process to amend compensation.

　　●可调节式随流孕育剂

　　Adjustable steady stream inoculation.

　　●铁水可间断性供应

　　Allow intermittent supply of molten ion.

　　●适用于各种高效造型线特别适用于球铁件浇注

　　Suit for efficient moulding lines, especally for ductle iron castings.

　　二.技术参数 Technical parameters

　　三.工作原理 Work principle

　　本机为非加热式扇形浇包，铁水经挡渣板挡渣后，经U形出水口无压力流出，在铁水表面张力作用下呈平稳的圆柱形流束注入型腔。可编程控制器和伺服系统控制扇形包的角速度和液面高度来控制铁水的流速。其特点为:不带气、冲刷少、收包断流快速干净、” 飞溅少、铸件成品率高.所有技术参数都可以通过触摸屏输入和修改。各种工艺参数都可以通过学习(示教)进行设定,并且能把最佳浇注参数存入，再次生产同种产品时只需调出参数即可。该设备结构简单、占地面积小、可以为造型线加装，且故障率低，维修、保养方便，是理想的自动浇注设备。

　　This machine uses non-heating fan-shapedcontainer. Ater pushing off the slag. the molten iron flows out form U-shaped outlet, then, it can inject into the mould with stable current. The flow velocity is decided by the angular velocity and liquid level of fan-shaped container, which is controlled by the programmable control unit and servo system. Its characteritic includes no alr, less erosion, fast and clear container returning and molten iron cutting off,less spatter, high rate of finished products and all technical parameters can be input and modified by touch screen. All technological parameters are avallable to set up by study (demonstration), and the best casting parameter can be conserved, which can be directly utilized in the like product. This machine has concise construction and small footprint, which is easy to assemble to the existing molding line. It also has a low fault rate and the convenience to maintenance, which leads it to be an ideal automatic casting equipment.